|
Purpose built coil-over shock /
spring assemblies have been around the racing industry for a
long time, but Carrera claims to have developed the coil-over
shock system in the early seventies using a grooved shock, snap
ring and threaded sleeve tube. This has since become the most
popular shock / spring package in the automotive industry. The
coil-over system offers many advantages over the standard
production car shock / spring arrangements, including compact
packaging, easy ride height and weight balance adjustments, easy
servicing without special tools and quick and easy spring rate
changes. Coil-overs are used extensively in our Fiero suspension
upgrades.
The following is a breakdown showing the various components that
make them work :

SPRING SEAT. This extremely light part is machined from very
strong 6061-T6 aluminum alloy. It centers the spring around the
piston shaft of the shock and provides a shoulder for the spring
to press against. Slotted on one side, it allows easy removal of
the spring without the need for special tools and is drilled for
tie wraps and cross drilled to accept hitch pins.
HITCH PINS. The hitch pin installs across the slot in the spring
seat and prevents the seat from moving off center or slipping
off the rod altogether. Because it snaps in and out quickly and
easily by hand, it eliminates the need for cotter pins & pliers
and allows for easy removal of the seat and spring.
TIE WRAPS. Installed through the two holes in the spring seat,
they hold the spring and seat together even when the suspension
is unloaded. Together with hitch pins they make sure the spring
returns to its desired position each time the suspension is
unloaded, regardless of spring dangle.
FLOATING WASHERS. This is a hard flat washer which fits between
the spring and the adjusting nut. It acts as a bearing, making
adjustments much easier.
ADJUSTING NUT. The aluminum nut is designed to center the spring
around the shock body and hold it against the spring seat. The
inside bore of the nut is threaded to match the threaded sleeve
onto which it is installed. When it is rotated, the spring is
adjusted up or down in relation to the shock body, thereby
raising or lowering the vehicle and transferring weight away
from that particular corner. The perimeter of each nut is
drilled to fit a spanner wrench should hand adjustment prove
difficult. Whenever possible, adjustments should be made with
the suspension unloaded.
THREADED SLEEVES. Machined from the same material as the spring
seat, the inside diameter of the sleeve is bored to slip over
the shock body. The shock body is grooved near the fixed end to
accept a wire snap ring. The counter bore in the threaded sleeve
is a precise fit over the snap ring, holding it in place on the
shock. This in turn provides a shoulder to support the sleeve.
The outside of the sleeve is threaded with a coarse, low
friction, acme thread which allows easy rotation of the
adjusting nut, even when grimy. It is very unlikely that the
sleeve would slide down over the snap ring, but in that event ,
it would hit the shock mount making sudden collapse impossible--
a very safe system.
|